Cartridge Heater structure and design process
Cartridge Heater structure and design process
Conventional shape Cartridge Heater products are generally divided into: high power density (heating area electric heating tube external surface area power 12-25W/cm2); medium and low power density (heating area electric heating tube external surface area power 5-11W/cm2, working temperature ≤300 ° C) two.
Structure: One end of the electric heating element leads to a single line, and the other end is connected with the component, and is divided into a soft wire outlet, a screw outlet, and a screw hole outlet (directly screwed into the terminal)
Voltage: 6~440V Normal 6V 24V 36V 110V 220V 380V 440V
Power: (determined by the customer and the company)
The specific difference between a single-head electric heating tube and a common electric heating tube:
1. The difference in appearance: the Cartridge Heater is one end outlet, and the ordinary electric heating tube is two outlets.
2, the internal structure is different: the winding method of Cartridge Heater is different from the ordinary electric heating eleemnt, especially the Cartridge Heater which is now imitation imported, which is quite different from the ordinary electric heating tube.
3. Different manufacturing processes: There are more processes in the process of making Cartridge Heater than ordinary electric heating pipes, such as shrinking pipes, which ensures that the Cartridge Heater has higher power than ordinary electric heating pipes and has a long service life.
Cartridge Heater advantages:
1. The length is not limited. The Cartridge Heater can achieve 20-2000MM, which is more flexible.
2, high power, is 2-5 times the power of the normal electric heating tube, can be done (surface area 20 watts / square centimeter), foreign countries can even do (surface area 60 watts / square centimeter).
3, with simple structure, high mechanical strength, high thermal efficiency, safe and reliable, easy to install, long service life, no pollution, low price, etc., while saving energy, safe to use, can be bent into various shapes, lightweight, easy to disassemble .
4. Finally, the Cartridge Heater has a small diameter and can be 3-25MM.
Cartridge Heater product use and scope of application:
Conventional shape Cartridge Heater is suitable for: plastic packaging, mold heating, analytical instruments, cigarette industry, footwear industry, semiconductor eutectic welding, input channel heating of die-casting parts, no runner injection, refrigeration effect of various gas expansion, etc. heating.
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